DW75CNC 3DCNC pipe bending machine

1: Overview of Equipment Performance:

1.1. The equipment is a CNC pipe bending machine controlled by a multi axis servo motor.

1.2. The equipment is equipped with emergency stop switches on the electrical cabinet and control console, and reliable safety protection and safety measures are taken for each part of the machine tool.

1.3. Adopting a human-machine interface dialogue based operation, all parameter data can be input through the touch screen.

1.4. The control system of the pipe bending machine has complete interference detection and self-protection functions. Before program execution, safety checks can be carried out based on input mold parameters and processing program parameters. If there is interference, an alarm message needs to be generated to prompt the operator.

1.5. The electrical wiring of the device is neatly arranged with waterproof measures, and the pipeline layout is neat and beautiful. The mechanical and electrical parts have reliable safety protection interlocking devices and self-protection functions such as overvoltage, overcurrent, overheating, short circuit, open circuit and leakage protection, power outage or unexpected shutdown.

2: Characteristics of Equipment Numerical Control System

2.1. Suitable for processing other bendable materials such as steel pipes, stainless steel pipes, aluminum pipes, brass, purple copper, etc.

2.2. Real time monitoring of machining positioning. Can display various data parameters during processing. Can calculate the processing time of a product.

2.3. It can store more than 2000 sets of pipe fitting data, and a single pipe fitting can set feed rates, bending angles, and rotation angles for more than 20 pipes.

2.4. Adopting a human-machine interface dialogue based operation, all parameter data can be input through the touch screen and equipped with a USB port.

2.5. Equipped with power-off memory function, data can be permanently saved.

2.6. It has manual, semi-automatic, and fully automatic functions. During the bending test, manual disassembly into single step actions can be used to observe interference points, which can improve efficiency in modifying pipe fitting data.

2.7. The feeding, bending, and turning axes all have multi-level speed selection. For the same pipe fitting, each bend can be independently programmed to set the speed of each axis.

2.8. The system determines the length of the material by itself, and when the material length exceeds the total length of the machine, it automatically executes the long material unlimited feeding mode.

2.9. The input of the device has XYZ and YBC modes, and both types of data can generate processing formulas.

2.10. It has multiple action combination modes to choose from, which can adapt to the bending processing of the vast majority of products.

2.11. All hydraulic control delays can be set by oneself for the convenience of elastic processing production.

3: Characteristics of equipment hydraulic system

3.1. The oil source part is composed of components such as vane pumps and electromagnetic relief valves, and the components should be selected from Taiwan or higher performance products.

3.2. The pressure of each movement can be adjusted separately to meet the optimal bending process requirements, with stable system pressure and energy efficiency.

3.3. The hydraulic system's oil circuit is fully enclosed, reducing the impact of environmental pollution on the hydraulic system.

3.4. Set up a hydraulic station for the hydraulic system. The hydraulic station is connected with high-pressure hoses. Easy to install, maintain, and adjust.

3.5. Integrated installation of hydraulic system, making the hydraulic system compact in structure, small in volume, and easy to install, maintain, and adjust.

3.6. The hydraulic oil tank welding is completed by double-layer full welding, rust removal and phosphating treatment, with no leakage and anti vibration. The fuel tank is equipped with a dust cover plate for easy cleaning.

3.7. The interior of the fuel tank is designed according to standards, including oil suction and cooling chambers, filter chambers, and return oil cooling chambers, and partition plates are designed according to the process specifications for return oil, sedimentation, and bubble removal. Reasonably design the oil outlet for easy maintenance and cleaning of the fuel tank.

3.8. The pressure gauge is external and located near the direction of the control panel, making it easy to observe and monitor the pressure.

4: Characteristics of the mechanical part of the equipment:

4.1. The pipe bending machine consists of a bed body, main transmission, clamping, assist, hydraulic system, cooling system, electrical control system, and other parts. Mainly used for winding and bending flat pipe shapes of easily bendable materials such as carbon steel, stainless steel, alloy steel, copper, aluminum, etc. in a cold state.

4.2. The bed body adopts a fully welded steel structure, and the main components are treated with stress relief to ensure that the machine tool has high static and dynamic stiffness and shock absorption performance, ensuring that the machine tool accuracy is maintained for a long time.

4.3. The bending direction is clockwise.

5: Safety instructions for CNC pipe bending machine

5.1. The control program has an automatic Chinese language error detection and reporting function, and monitors in real-time on the screen to prevent illogical or erroneous operations from damaging the equipment.

5.2. Equipped with multiple programs and mechanical limit protection devices to prevent human error from damaging the equipment.

5.3. System operation can prevent data from being mistakenly modified by password management permissions.

5.4. It has a main motor overload protection function to prevent damage to the main power motor caused by improper settings.

6: Introduction to CNC bending machine molds:

6.1. For our customers' pipe fittings, our bending molds are made of high-quality and targeted materials.

6.2. All molds are processed by CNC machines to ensure the quality of the molds.

6.3. According to the buyer's drawing requirements, special parts can be discussed with the buyer to optimize the mold structure and enhance the mold strength.